Tag: Buttoning

When George met Ray: A chair for an Old House New Home.

Before:

In May 2016 , after completing the first 2 shows for the BBCTV show “Money for Nothing”, something wonderful happened: I was approached by another production company to produce work on a project for a Channel 4 TV show :

George Clarke’s ” Old House New Home.”

The Chair I was asked to re-upholster was an 19th Century Crapaud armchair. The chair turned up at my studio first, and then later George turned up with a film crew larger than life and full of beans.His enthusiasm was infectious.

My initial enthusiasm gave way little once we started to rip down the chair. Once stripped down to the bare frame I could see that this piece needed a complete overhaul as it was riddled with woodworm.

After:

To restore this piece, I enlisted the help of master woodwork/craftsman Tom Foy, who did an excellent job returning the stripped down frame with fresh new support and stuffing rails from which I began applying new suspension and fillings.

I decided  to apply a fully traditional approach to the suspension, fillings  and top cover , which became a point of pride for me as I wanted to produce a piece that would last many many years, using the finest traditional materials afforded in the budget.

During the process a nice travelling South African upholsterer visited my studio  lending me a hand. During the process and while under pressure to reupholster the works within the film scheduling,  he tried to convince me to use staples in certain areas which, perhaps would have speeded up the process, however, I so wanted to produce a fully  “traditional finish” I stuck to my guns.

It took a few all-nighters and even by the morning the piece was due to be collected to go up to Leicester I confess I still hadn’t fully finished stitching the final covers on!  However , with a little skill and a few tricks of the trade the chair did finally appear in the final edit and after filming I went up to Leicester and finished the chair in the clients home.

If you click on the link below you might still be able to watch the episode on Channel 4 on demand:

http://www.channel4.com/programmes/george-clarkes-old-house-new-home/on-demand/62968-004

Many thanks to Wendy Shorter Interiors, Rowena Murphy, Amazing Productions, Tom Foy, Anna Frisch, George Clarke

Getting off the Bench: Reworking a B&B Italia piece…

 

Before:

Before B&B Italia Charles Bench

I was asked by my customer to take this B&B Italia Italia “Charles” Bench , reduce it’s height by 1″and then deep-button (or “tuft” if you are reading this in the US) in a Sanderson Taormina velvet replacing the tired,

cat scratched and shrunk-in the-wash look of its original cover.

“Looks simple enough a task to me” you might say, until you realise upon removing the cover what is going on underneath; that the whole frame is made from

steel tubing and the high density foam sits directly on a bed of super strength jumbo elastic 3″ webbing.

Of the various ways that could secure the buttoning (sorry, saying “tufting” just doesn’t work for me!), I wanted to use a system that I felt would have the most inflexibility, by which I mean that over time, the pleats wouldn’t be tempted to move around over the foam and elasticated base, while still retaining the look and finish that would still respect the overall original design for Antonio Citterio for B&B Italia by Antonio Citterio

Processes I employed involved getting the whole foam cut down on a giant foam cutting bandsaw, removing the foam entirely from the frame, applying 120z hessian to the base of the foams, removing rubber strips from the tubular steel frame and introducing cut hardwood patterns to provide a tackable surface to secure the buttoning cord and cutting, and fitting extra wood strips as well as applying 1″ extra foam and sundries around the base of the bench which helped to “fill” the gap left between the legs and the base of the bench left from fitting the new cover.

As well as successfully “Van-Dyking” the Velvet as the overall bench width was wider then then width of the roll when taking into consideration the direction of the pile

After

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Atelier Ray Clarke Ltd T/A Ray Clarke Upholstery & Design Company registration number :12018355